Measuring green-product moisture

All regular-market measuring systems determine the water content of a given medium by indirect means, i.e., by exploiting a certain physical effect. The consequences of a change in moisture content affect the factor in question, giving rise to a corresponding, parallel change in the signal arriving from the sensor. In the absence of an absolute scale of indication, the measuring probe has to be calibrated for the specific material in question.

The measuring principle is based on the capacitive high-frequency approach in which the difference between the dielectric constants of water (ε = 80) and of the material of interest is analysed. Most materials have a dielectric constant situated within the range ε = 3…10. The water content of the material yields a broad band of evaluable dielectric constants, so high resolution is obtainable for the high-frequency capacitive field in question. The electronic probe then further processes the obtained signal and outputs the result as the sought measuring signal. Consequently, this implies that the probe has to be recalibrated for each different material, and a material-specific calibration curve is required for evaluating the signal being picked off of the probe.

Dr.-Ing. Anne Tretau, Institut für Ziegelforschung Essen e. V.

x

Related articles:

Issue 3/2015

Measuring material moisture in the brick and tile industry

1 Introduction Most steps of the production process are decisively dependent on the moisture content of the material. For example, the moisture content of the raw material affects the water content of...

more
Issue 11/2009

ACO moisture measurement systems – the innovation at Wienerberger, Deest/Netherlands

At the location Wiener- berger Deest (Nether­lands), moisture measurement in clay has always been an important subject. With an accurate and reliable measurement, production failures due to too high...

more
Issue 5/2020 Anne Tretau1, Ralf Wagner2, Frank Bonitz2, S. Alireza Pakdaman Shahri1

Material-specific moisture determination during brick drying

1 Introduction The objective of drying green bricks is to remove any water necessary for plastic shaping prior to ceramic firing. For this purpose, convection drying is used. Control of the dryer in...

more
Issue 6/2017

Effective dryer control based on material-specific moisture content – Part 1: Material data

Drying green products is easily the most energy-intensive process step in clay brick and tile production. For the purpose of process control, it is interesting to know the distribution of moisture in...

more
Issue 8/2015

Innovative humidity measurement method for high moisture content of building materials

A wide range of measurement methods is available for determining material moisture. In the talk, the methods are briefly classified and their advantages and disadvantages compared. On the back of...

more