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Issue 8/2015

Sensor-assisted sorting process for recycling ­construction materials

Returning used masonry bricks to the production cycle and, likewise, closing resource recycling loops both require that the material be mono-fractionated. That, in turn, requires that the bricks be...

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Issue 8/2015

Using image recognition in complex handling ­applications with robots

The increasing automation of clay brick and tile production plants with robot systems for ­handling applications requires a wider use of vision systems for a flexible and smooth production flow. This...

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Issue 8/2015

Low-cost und easy-to-maintain roller mill technology

Following further development, Morando-Rieter presented their new “Genius” roller mill at Ceramitec 2015. This is the successor to the extremely successful Morando “LA” roller mills, with over...

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Issue 8/2015

Air volume monitoring as a component of energy­ management­

In practically any and all brickworks, large volumes of air have to be handled. While the pertinent processes are checked and evaluated as part of the acceptance inspection, they are hardly ever...

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Issue 8/2015

Efficiency measures in industry – possibilities with cogeneration of heat and power

Optimum utilization of energy is becoming ­increasingly important for industrial enterprises in Germany. One component for this is the introduction of cogeneration for heat and power (CHP). During...

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Issue 8/2015

Use of heat pumps in brick drying

For a brickworks with a production rate of 400 tonnes per day fired ware, the mixing water content of around 20 mass% necessary for pressing means that every day around 80 t water must be expelled...

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Issue 8/2015

Extruded lamination – sometimes a friend, usually a foe of ceramists

Across the brick and tile industry, the most-used shaping units are continuous extruders, primarily of the de-airing type, but also, if quite rarely, roller presses. These machines‘ basic principle...

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Issue 8/2015

Developments in die engineering and wear technology

Top quality of replacement and wear parts is demonstrated in optimized wear behaviour, long lifetimes and simplified handling when replacement becomes necessary: characteristics that contribute to...

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Issue 8/2015

Does moisture-and-plasticity control save energy?

Raw material conditioning processes, up to and including shaping, account for a major share of overall energy consumption in the production of diverse heavy clay products. The specific energy...

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Issue 8/2015

New and old cast qualities for clay grinding

Runner rings for pan mills or roller shells for clay grinding are exposed to severe mechanical wear so that they have to be made of special materials. Besides higher wear resistance, low-cost...

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