Prof. Dr.-Ing. Christian Schäffer

Combined kiln-dryer heating systems with thermochemical heat storage

»1 Heat content h of water on temperature increase and evaporation: in liquid and gas state, the supply of heat leads to a temperature increase (sensitive heat), on phase transformation the heat is consumed for the phase change (latent heat)

»2 Schematic showing a thermochemical heat storage unit. By means of drying (desorption) the storage unit is charged and it is discharged by wetting (adsorption). Heat storage is based on removal of water, as a result, no adsorption can take place and the condensation heat cannot be released

»3 Schematic showing a thermochemical heat storage unit for storing dryer energy; left: the heat storage used is charged with excess exhaust heat from the kiln (dried), right: The storage unit is discharged with exhaust air from the dryer and the thermal energy recovered fed to the drying process

This article presents how thermochemical storage can be used to make energy supply to the drying process independent of when heat is available from the kiln and how hybrid heating can be realized.

1 Introduction

In Zi Brick and Tile Industry International 7/2015, the concept of a brickworks with a “hybrid-ring tunnel kiln” was presented, in which the kiln cooling/dryer combined heating system is replaced with a kiln exhaust/dryer combined heating system with maximized exergy efficiency. With hybrid heating and networked utilization of electrical energy, significant cost savings are to be achieved.

However, one problem always associated with combined systems is the under certain circumstances fluctuating utilization of the installed production capacities and the synchronization of the...

Issue 2015-7 Prof. Dr.-Ing. Christian Schäffer

1 Introduction The concept begins by dissolving the kiln/dryer combined heating system, instead supplying the dryer with energy via exergetically optimized heat flow from the kiln exhaust and power...

Issue 2018-4 Dr.-Ing. A. Tretau1, M.Sc. M. Powilleit2, Dr. S. Kirschbaum2

1 Introduction The manufacture of clay bricks and roofing tiles involves a very complex production process. Slight deviations in the composition of the clay body, the shaping parameters or the drying...

Issue 2009-09

1 Introduction The combined heat system between the kiln and dryer was already used in individual cases at the beginning of the 20th century in large-volume dryers arranged above the annular kiln...

Issue 2013-06

1 Introduction Owing to the combination of the heat systems of dryer and kiln, the dryer often remains undetected as the major consumer of energy in a brick plant. For the most part, the installation...

Issue 2015-2 Steffen Hauschel

1 Introduction In ceramic production, the high energy expenditures for operating the kiln and drying the wares are a crucial cost driver. In Germany, the financial burden of rising outlays for energy...

1 Introduction

ZI 8/2015

ZI 8/2015

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