Dr.-Ing. Stefan Vogt

Do counterflow kilns hold the promise
of an energy miracle? (Part 2)

»10 Energy balance of counterflow kiln with forced convection

»11 Sliced setting counterflow kiln by Rieger [12]

»12 Flow geometry in a Helmhold-type counterflow tunnel kiln

The theoretical principles governing the energy consumption of counterflow kilns are explained and compared with the actual performance data of existing counterflow kilns. In addition, the advantages and disadvantages of different types of counterflow kilns are discussed and their energy conservation potentials compared with the energy consumption of fast firing kilns.

6 Counterflow kiln with forced circulation

In the interest of ongoing development for counterflow kilns, the transition to forced circulation with the aid of supplementary circulation fans (»4) would appear to be a logical solution [14, 15]. It would increase the rate of heat transfer and, consequently, reduce the required firing time. Accordingly, it would also reduce the specific insulation losses, the exit losses of the settings, kiln cars and kiln furniture, and the undercar cooling losses. Even conditions of flow approximating those of fast firing can be achieved with the help of...

Robert Thomas Metall- und Elektrowerke GmbH & Co. KG
www.rotho.de

Issue 2018-4 Dr.-Ing. Stefan Vogt

1 Introduction According to research by Böger [2], Carl Emmel was awarded German Imperial Patent No. 13604 on May 1, 1880, for his counterflow kiln. The first reference to a foreign patent found by...

Issue 2017-6 Dr.-Ing. Stefan Vogt

4 Sizing of fast firing kilns In this installment, an attempt is made to define the dimensions of future, thermally optimized fast firing kilns and their accoutrements according to present...

Issue 2009-09

1 Introduction The combined heat system between the kiln and dryer was already used in individual cases at the beginning of the 20th century in large-volume dryers arranged above the annular kiln...

Issue 2011-5

1 Introduction The reduction of the specific energy requirement in the brick production process is, under the current economic constraints, of paramount importance. Various scenarios [1] indicate that...

Issue 2019-3 David Hartmann, Peter Krieg

1 Introduction [1] dealt with the introduction of a process-computer-controlled flue gas guidance system for optimizing the kiln-run quality of heavy clay products at the Paradies brickworks in...

6 Counterflow kiln with forced circulation

ZI 5/2018

ZI 5/2018

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