Stefan Falkner, Karl Ponweiser

Modelling, simulation and validation of brick drying in a laboratory chamber dryer

This article describes the development of an open, easily expandable drying library for use in investigating the drying behaviour of clay bricks in a chamber dryer. The proposed modelling approaches and resultant mathematical formulations were implemented in the modelling language Modelica and validated as a specific application on the basis of measured data from drying tests performed in a laboratory container. All key properties and processes were reproduced with sufficient accuracy. Multi-domain simulations, such as optimization tasks in connection with plant management or performance studies, are easily accomplished by combining elements of the drying library with other user-defined or standard libraries.

1 Introduction

Convective drying is a very energy intensive process, because the latent evaporation enthalpy required for removing the entire moisture content must be supplied. Also, convective dryers exhibit notoriously low efficiency, often below 50% [1].

However, the use of dryers is on the increase, due not least to the market appearance of numerous new drying-relevant appurtenances. In 2016, the industry accounted for approx. 30% of Austria’s end-use energy consumption. It counts among the main sources of climate-relevant emissions, since only 50%  of the overall industrial energy...

Related articles:

Issue 5/2020 Anne Tretau1, Ralf Wagner2, Frank Bonitz2, S. Alireza Pakdaman Shahri1

Material-specific moisture determination during brick drying

1 Introduction The objective of drying green bricks is to remove any water necessary for plastic shaping prior to ceramic firing. For this purpose, convection drying is used. Control of the dryer in...

more
Issue 7/2016 Dipl.-Ing. Eckhard Rimpel

Eco-energetical optimization of drying processes through integration of heat pumps

1 Introduction At a heavy clay plant with a daily output of 200 to 400 tons of fired products, the customary use of approx. 20 mass% batching water means that between 40 and 80?t of water per day has...

more
Issue 11/2009

Concepts for reducing exhaust air loss from dryers in the brick and tile industry

1 Dryer exhaust air as the greatest energy consumer in brick manufacturing More than half of the energy required altogether for brick manufacturing is used for drying the green products. This is...

more
Issue 03/2022

Using microwave heating for electrification of the drying of green heavy clay products

1. Introduction Against the background of the German clay brick and tile industry’s goal of greenhouse gas neutrality by the year 2050 [1], in this paper the electrification of the drying process...

more
Issue 8/2015 Prof. Dr.-Ing. Christian Schäffer

Combined kiln-dryer heating systems with thermochemical heat storage

1 Introduction In Zi Brick and Tile Industry International 7/2015, the concept of a brickworks with a “hybrid-ring tunnel kiln” was presented, in which the kiln cooling/dryer combined heating system...

more